table of contents page ve rsion 1. 2 service manual philips gb ? all rights reserved. no part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of philips. class 1 laser product s e r v i c e dvd player copyright 2011 philips consumer electronics b.v. eindhoven, the netherlands dvp38 00/ 55 /93/ 96/ 98 /79 published by wl - 1 10 8 bu avm printed in the netherlands subject to modification . technical specifications..................1-2 . safety instruction, warning & notes..........1-3 . mechanical and dismantling instructions........................2 . trouble shooting chart . 4 . wiring diagram......5 . revision list.................................................................................. 7 . set mechanical exploded view ........................................................ 6 3142 785 3586 2 . pcb location,version variations..............................................1- 10 . software upgrades .............................................................3 . electrical diagrams and print-layouts........................................................6
note speci?cations are subject to change without notice ? dvd region code countries playable media disc dvd, dvd-video, vcd, svcd, audio cd dvd+r/+rw, dvd-r/-rw, dvd+r/-r dl (dual layer), cd-r/-rw (maximum number of ?les: 648) file video: .avi, .divx, .mp4, .xvid audio: .mp3, .wma picture: .jpg, .jpeg video signal system: pal, ntsc composite video output: 1 vp-p (75 ohm) component video output: 0.7 vp-p (75 ohm) audio 2-channel analog output audio front l&r : 2 vrms (47k ohm) digital output: 0.5 vp-p (75 ohm) coaxial sampling frequency: ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? specifications for dvp3800/55 1- 2 latin america
m p 3 : 8 k h z , 1 1 k h z , 1 2 k h z , 1 6 k h z , 2 2 k h z , 2 4 k h z , 32 k h z , 4 4 . 1 k h z , 4 8 k h z w m a : 4 4 . 1 k h z , 4 8 k h z c o n s t a n t b i t r a t e : m p 3 : 8 k b p s - 320 k b p s w m a : 6 4 k b p s - 1 9 2 k b p s main unit d i m e n s i o n s ( w x h x d ) : 3 6 0 x 4 2 x 2 0 9 ( m m ) n e t w e i g h t : 1 . 4 4 k g p o w er p o w e r s u p p l y r a t i n g : 1 1 0 - 2 4 0 v , 5 0 / 6 0 h z p o w e r c o n s u m p t i o n : < 8 w p o w e r c o n s u m p t i o n i n s t a n d b y m o d e : < 0 . 3 w accessories supplied r e m ot e c o n t r o l a n d o n e b a t t e r y ac p o w e r c o r d u s e r ma n ua l laser speci?cation t y p e : s e m i c o n d u c t o r l a s e r i n g a a i p ( d v d ), a ig a a s ( c d ) w a ve l e n g t h : 6 5 8 n m ( d v d ), 7 9 0 n m ( c d ) o u t p u t p o w e r : 7 . 0 m w ( d v d ), 1 0. 0 m w ( v c d / c d ) b e a m d i v e r g e n c e : 6 0 d e g r e e s ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ~ ~ 1- 3 ? power plug adapter
note s p e c i? c a t i o n s a r e s u b j e c t t o c h a ng e w i t ho u t ? n o ti c e d vd r egion cod e countries pl a yable media ? di s c d v d, d v d - v i d e o , v c d, s v c d, a u d i o c d ? d v d + r / + r w , d v d - r / - r w , d v d + r / - r d l ( d u a l l a y e r ) , c d - r / - rw (m a x i m u m n u m b e r ? of ? l e s : 6 4 8 ) ? fil e v i d e o: . a v i , . d i v x , . m p 4 , . x v i d ? a u d i o : . m p 3 , . w m a ? p i c t u r e : . j p g , . jp e g ? video s i g n a l s y s t e m : p a l , n t s c ? c om p o s i t e v i d e o o u t p u t : 1 v p - p ( 7 5 o h m ) ? audio 2 - c h anne l anal o g o u tp u t ? a ud i o f r o n t l & r : 2 v r m s ( 47k o h m ) ? d i g i t a l o u t p u t : 0 . 5 v p - p ( 7 5 o h m ) ? c o a x ia l ? samp l i n g f r equen c y : ? m p 3 : 8 k h z , 1 1 k h z , 1 2 k h z , 1 6 k h z , 2 2 k h z , 2 4 k h z , 32 k h z , 4 4 . 1 k h z , 4 8 k h z ? w m a : 4 4 . 1 k h z , 4 8 k h z ? co n s t a n t b i t r a t e : ? m p 3 : 8 k b p s - 320 k b p s ? w m a : 6 4 k b p s - 1 9 2 k b p s ? main unit d im e n s i o n s ( w x h x d ) : 3 6 0 x 4 2 x 2 0 9 ( m m ) ? n e t w e i g h t : 1 . 31 k g ? p o w er p o w e r s u p p l y r a t i n g : 1 1 0 ? 2 4 0 v ~ , 5 0 / 6 0 h z ? p o w e r c o n s u m p t i o n : < 8 w ? p o w e r c o n s u m p t i o n i n s t a n d b y m o d e : < 0 . 3 w ? accessories supplied r e m o t e c o n t r o l a n d o n e b a t t e r y ? specifications for dvp3800/93 china ? laser speci?cation t y p e : s e mi c o n du c t o r l a s e r i n g a a i p ( d v d ), a i g a a s ( c d ) ? w a ve l e n g t h : 6 5 8 n m ( d v d ), 7 9 0 n m ( c d ) ? o u t p u t p o w e r : 7 . 0 m w ( d v d ), 1 0 . 0 m w ( v c d / c d ) ? b e a m d i v e r g e n c e : 6 0 d e g r e e s ? s g q 1-4
note spec l cations are subject to change without ? notice dvd region code countries asia paci c, taiwan, korea playable media ? disc dvd, dvd-video, vcd, svcd, audio cd ? dvd+r /+rw, dvd-r /-rw, dvd+r /-r dl (dual layer), cd-r/-rw (maximum number ? of les: 648) ? file video:.avi,.divx,.mp4,.xvid ? audio: .mp3, .wma ? picture: .jpg, .jpeg ? video signalsystem:pal,ntsc ? composite video output: 1 vp-p (75 ohm) ? componentvideooutput:0.7vp-p(75ohm) ? audio 2-channel analog output ? audio front l&r : 2 vrms (47k ohm) ? digitaloutput:0.5vp-p(75ohm) ? coaxial ? sampling frequency: ? mp3: 8 khz, 11 khz, 12 khz, 16 khz, 22 khz, 2 4 khz, 32 khz, 44.1 khz, 48 khz ? wma: 44.1 khz, 48 khz ? constant bit rate: ? mp3: 8 kbps - 320 kbps ? wma: 64 kbps - 192 kbps ? main unit dimensions (w x h x d): 360 x 42 x 209 (mm) ? net weight: 1.31 kg ? power powersupplyrating:110C240v~,50/60hz ? power consumption: < 8 w ? power consumption in standby mode: < 0.3 w ? accessories supplied remote controlandonebattery ? user manual ? / d v h u v s h f l f d w l r q type: semiconductor laser ingaaip (dvd), aigaas (cd) ? wavelength:658nm(dvd),790nm(cd) ? output power: 7.0 mw (dvd), 10.0 mw (vcd/cd) ? beam divergence: 60 degrees ? 1- 5 for dvp3800/96 specifications
note speci?cations are subject to change without notice ? dvd region code countries asia paci?c, taiwan, korea playable media disc dvd, dvd-video, vcd, svcd, audio cd dvd+r/+rw, dvd-r/-rw, dvd+r/-r dl (dual layer), cd-r/-rw (maximum number of ?les: 648) file video: .avi, .divx, .mp4, .xvid audio: .mp3, .wma picture: .jpg, .jpeg video signal system: pal, ntsc composite video output: 1 vp-p (75 ohm) component video output: 0.7 vp-p (75 ohm) audio 2-channel analog output audio front l&r : 2 vrms (47k ohm) digital output: 0.5 vp-p (75 ohm) coaxial sampling frequency: ? ? ? ? ? ? ? ? ? specifications for dvp3800/98 mp3: 8 khz, 11 khz, 12 khz, 16 khz, 22 khz, 24 khz, 32 khz, 44.1 khz, 48 khz wma: 44.1 khz, 48 khz constant bit rate: mp3: 8 kbps - 320 kbps wma: 64 kbps - 192 kbps ? main unit dimensions (w x h x d): 360 x 42 x 209 (mm) net weight: 1.44 kg power power supply rating: 110 - 240 v, 50/60 hz power consumption: < 8 w power consumption in standby mode: < 0.3 w accessories supplied remote controlandonebattery ac power cord user manual / d v h u v s h f l f d w l r q type: semiconductor laser ingaaip (dvd), aigaas (cd) wave length: 658 nm (dvd), 790 nm (cd) outputpower:7.0mw(dvd),10.0mw(vcd/cd) beam divergence: 60 degrees ? ? ? ? ? ? ? ? ? ? ? ? 1- 6
specifications note spec l cationsaresubjecttochangewithoutnotice. ? dvd region code countries australia, new zealand playable media ? disc dvd, dvd-video, vcd, svcd, audio cd ? dvd+r /+rw, dvd-r /-rw, dvd+r /-r dl (dual layer), ? cd-r/-rw (maximum number of o es: 648) ? file video: .avi, .divx, .mp4, .xvid ? audio: .mp3, .wma ? picture: .jpg, .jpeg ? ? usb storage device compatibility: hi-speed usb (2.0) ? class support: msc (mass storage class) ? filesystem:fat16,fat32 ? maximum number of albums/folders: 300 ? maximum number of tracks/titles: 648 ? video signalsystem:pal,ntsc ? composite video output: 1 vp-p (75 ohm) ? component video output: 0.7 vp-p (75 ohm) ? audio 2-channel analog output ? audio front l&r : 2 vrms (47k ohm) ? digital output: 0.5 vp-p (75 ohm) ? coaxial ? sampling frequency: ? ? wma: 44.1 khz, 48 khz ? 24khz, 32 khz,44.1khz,48khz mp3: 8 khz,11khz,12khz,16khz,22khz, constant bit rate: ? mp3: 8 kbps - 320 kbps ? wma: 64 kbps - 192 kbps ? main unit dimensions (w x h x d): 360 x 42 x 209 (mm) ? net weight: 1.34 kg ? power powersupplyrating:230-240v~,50hz ? power consumption: < 8 w ? power consumption in standby mode: < 0.3 w ? accessories supplied remote control and one battery ? audio/video cables ? user manual ? / d v h u v s h f l f d w l r q type: semiconductor laser ingaaip (dvd), aigaas (cd) ? wave length: 658 nm (dvd), 790 nm (cd) ? outputpower:7.0mw(dvd),10.0mw(vcd/cd) ? beam divergence: 60 degrees ? 1-7 for dvp3800/79
safety instruction 1. general safety safety regulations require that during a repair: . connect the unit to the mains via an isolation transformer. . replace safety components indicated by the symbol , only by components identical to the original ones. any other component substitution (other than original type) may increase risk of fire or electrical shock hazard. safety regulations require that after a repair, you must return the unit in its original condition. pay, in particular, attention to the following points: . route the wires/cables correctly, and fix them with the mounted cable clamps. . check the insulation of the mains lead for external damage. . check the electrical dc resistance between the mains plug and the secondary side: 1) unplug the mains cord, and connect a wire between the two pins of the mains plug. 2) set the mains switch the on position (keep the mains cord unplug). 3) measure the resistance value between the mains plug and the front panel, controls, and chassis bottom. 4) repair or correct unit when the resistance measurement is less than 1m ? . 5) verify this, before you return the unit to the customer/user (ref. ul-standard no. 1492). 6) switch the unit off, and remove the wire between the two pins of the mains plug. 2.laser safety this unit employs a laser. only qualified service personnel may remove the cover, or attempt to service this device (due to possible eye injury). laser device unit type : semiconductor laser gaalas wavelength : 650nm (dvd) : 780nm (vcd/cd) output power : 7mw (dvd) : 10mw (dvd /cd) beam divergence: 60 degree note: use of controls or adjustments or performance of procedure other than those specified herein, may result in hazardous radiation exposure. avoid direct exposure to beam. safet y instruction, warnin g & notes 1- 8
warning 1.general . all ics and many other semiconductors are susceptible to electrostatic discharges (esd). careless handing during repair can reduce life drastically. make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. keep components and tools at this same potential. available esd protection equipment: 1) complete kit esd3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. 2) wristband tester 4822 344 13999. . be careful during measurements in the live voltage section. the primary side of the power supply , including the heat sink, carries live mains voltage when you connect the player to the mains (even when the player is off!). it is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. service personnel must take precautions to prevent touching this area or components in this area. a lighting stroke and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply. . never replace modules, or components, while the unit is on. 2. laser . the use of optical instruments with this product, will increase eye hazard. . only qualified service personnel may remove the cover or attempt to service this device, due to possible eye injury. . repair handing should take place as much as possible with a disc loaded inside the player. . text below is placed inside the unit, on the laser cover shield: notes: manufactured under licence from dolby laboratories. the double-d symbol is trademarks of dolby laboratories, inc. all rights reserved. caution: visible and invisible laser radiation when open, avoid exposure to beam. 1- 9
6 h u y l f h + l q w v & $ 8 7 , 2 1 & + $ 5 * ( ' & $ 3 $ & , 7 2 5 6 2 1 7 + ( 6 ( 5 9 2 % 2 $ 5 ' 0 $ < ' $ 0 $ * ( 7 + ( ' 5 , 9 ( ( / ( & 7 5 2 1 , & 6 : + ( 1 & 2 1 1 ( & 7 , 1 * $ 1 ( : ' 5 , 9 ( 7 + $ 7 ? 6 : + < % ( 6 , ' ( 6 7 + ( 6 $ ) ( 7 < 0 ( $ 6 8 5 ( 6 / , . ( ? 6 : , 7 & + 2 ) ) 3 2 : ( 5 6 8 3 3 / < ? ( 6 ' 3 5 2 7 ( & 7 , 2 1 $ ' ' , 7 , 2 1 $ / $ & 7 , 2 1 6 0 8 6 7 % ( 7 $ . ( 1 % < 7 + ( 5 ( 3 $ , 5 7 ( & + 1 , & , $ 1 7 k h i r o o r z l q j v w h s v k d y h w r e h g r q h z k h q u h s o d f l q j w k h g h i h f w l y h o r d g h u ' l v p d q w o l q j r i w k h o r d g h u w r d f f h v v w k h ( 6 ' s u r w h f w l r q s r l q w l i q h f h v v d u \ 6 r o g h u w k h ( 6 ' s u r w h f w l r q s r l q w
' l v f r q q h f w h [ i r l o f d e o h i u r p w k h g h i h f w l y h o r d g h u 3 x w d s d s h u f o l s r q w k h h [ i r l o w r v k r u w f l u f x l w w k h f r q w d f w v ? j 5 h s o d f h w k h g h i h f w l y h o r d g h u z l w k d q h z o r d g h u 5 h p r y h s d s h u f o l s i u r p w k h h [ i r l o d q g f r q q h f w l w w r w k h q h z o r d g h u 5 h p r y h v r o g h u m r l q w r q w k h ( 6 ' s u r w h f w l r q s r l q w $ 7 7 ( 1 7 , 2 1 7 k h o d v h u g l r g h r i w k l v o r d g h u l v s u r w h f w h g d j d l q v w ( 6 ' e \ d v r o g h u m r l q w z k l f k v k r u w f l u f x l w v w k h o d v h u g l r g h w r j u r x q g ) r u s u r s h u i x q f w l r q d o l w \ r i w k h o r d g h u w k l v v r o g h u m r l q w p x v w e h u h p r y h d i w h u f r q q h f w l r q o r d g h u w r w k h v h w
2 q o \ d s s o l f d e o h i r u g h i h f w l y h o r d g h u q h h g h g w r e h v h q w e d f n w r v x s s o l h u i r u i d l o x u h d q d o \ v l v d q g w r v x s s r u w e d f n f k d u j l q j h y l g h q f h 7 k l v l v d o v r d s s o l f d e o h i r u d o o s d u w q h u v k l s z r u n v k r s v ( 6 ' s u r w h f w l r q s r l q w l v d f f h v v l e o h i u r p w r s r i o r d g h u solder joint 1- 10
lead-free requirement for service indentification: regardless of special logo (not always indicated) one must treat all sets from 1.1.2005 onwards, according next rules. important note : in fact also products a little older can also be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). so best to always use sac305 and the higher temperatures belong to this. due to lead-free technology some rules have to be respected by the workshop during a repair: x use only lead-free solder alloy philips sac305 with order code 0622 149 00106. if lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. in general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle. x use only adequate solder tools applicable for lead-free solder alloy. the solder tool must be able o to reach at least a solder-temperature of 400c, o to stabilize the adjusted temperature at the solder-tip o to exchange solder-tips for different applications. x adjust your solder tool so that a temperature around 360c C 380c is reached and stabilized at the solder joint. heating-time of the solder-joint should not exceed ~ 4 sec. avoid temperatures above 400c otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. to avoid wear-out of tips switch off un-used equipment, or reduce heat. x mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but philips recommends strongly to avoid mixed solder alloy types (leaded and lead-free). if one cannot avoid, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (sac305). x use only original spare-parts listed in the service-manuals. not listed standard-material (commodities) has to be purchased at external companies. x special information for bga-ics: - always use the 12nc-recognizable soldering temperature profile of the specific bga (for de-soldering always use highest lead-free temperature profile, in case of doubt) - lead free bga-ics will be delivered in so-called dry-packaging (sealed pack including a silica gel pack) to protect the ic against moisture. after opening, dependent of msl-level seen on indicator-label in the bag, the bga-ic possibly still has to be baked dry. this will be communicated via ays-website. do not re-use bgas at all. x for sets produced before 1.1.2005, containing leaded soldering-tin and components, all needed spare-parts will be available till the end of the service-period. for repair of such sets nothing changes. x on our website: www.atyourservice.ce.philips.com you find more information to: bga-de-/soldering (+ baking instructions) heating-profiles of bgas and other ics used in philips-sets you will find this and more technical information within the magazine, chapter workshop news. for additional questions please contact your local repair-helpdesk. notes 1- 11
location of pcb boards version variations dvp3800 type/versions board in used /55 /93 /96 main board c/m c/m c/m front control board c/m c/m c/m power board c/m c/m c/m usb board m m m *c:component level repair *m:module level repair *x:used 1-1 2 c/m c/m c/m m c/m c/m c/m m /98 /79 l o a d e r p o w e r b o a r d m a i n b o a r d u s b b o a r d f r o n t c o n t r o l b o a r d
mechanical and dismantling instructions dismantling instruction the following guidelines show how to dismantle the player. step1: remove 5 screws around the top cover, and then remove the top cover (figure 1). figure 1 step2 : if it is necessary to dismantle loader or front panel, the front door should be removed first. (figure 2) note: make sure to operate gently otherwise the guider would be damaged. figure 2 2-1 please kindly note that dismantle the front door assembly carefully to avoid damage tray and the front door. detailed information please refer to the model set. the sample is dvp3800/93.
mechanical and dismantling instructions dismantling instruction step3 : if the tray cant open in normal way, you can make it through the instruction as below (figure 3). note: make sure to operate gently otherwise the guider would be damaged. figure 3 step4 : dismantling front panel, disconnect the connectors (x p7 , xp 82 ), need release 4 snaps of front panel & 2 snaps of bottom cabinet , then gently pull the panel out from the set. (figure 4 - figure 6) figure 4 2-2 detailed information please refer to the model set. x p 2 x p 4 x p 3 x p 7 x p 8 2 x p 1
2-3 mechanical and dismantling instructions dismantling instruction figure 5 figure 6 detailed information please refer to the model set. step6 : dismantling main board, first disconnect the connector (xp1), and then rem ove 3 screws. (figure 6) step7 : remov e the 2 screws on power board to dismantle the power board. (figure 6) step5 : dismantling loader, disconnect the 3 connectors (xp2, xp3, xp4) aiming in the below figure, and remove 1 screw that connects the loader and the bottom cabinet. (figure 5)
software upgrade preparation to upgrade software 1) start the cd burning software and create a new cd project (data disc) with the following setting: b. read out the software versions to confirm upgrading label: dvp3xxx (no need the label name) file name: dvpxxxx_xx.bin 1) power on the set and press button on the power on the set and open the tray, then press
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